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Internal Clutch Assembly for 1" Harley-Davidson Handlebars SKU: Internal Clutch 3 482417 999

Internal Clutch Assembly for 1" Harley-Davidson Handlebars
Purchase Internal Clutch Assembly for 1" Harley-Davidson Handlebars
  • Internal Clutch Assembly for 1" Harley-Davidson Handlebars SKU: Internal Clutch 3 482417 999

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  • Availability: In Stock

    Internal Clutch Assembly

    Ingenious design completely eliminates the
    clutch pipe and housing. Converts the end of the handlebar into a single cable clutch. The clutch cable is routed through the bar so all components are hidden from view. For custom motorcycles only.

    For 1" bars.

    For custom motorcycles only. Requires
    cutting the left bar end to install

    Installation :

    Before installing your internal clutch assembly you will need to cut and remove 3.940 off of the handlebar end on the clutch side. You will then need to drill a hole for the clutch cable to exit the handlebars near the center of the triple trees (most handlebars are already pre-drilled for wiring purposes). Keep in mind that the clutch cable should not get kinked and should exit the handlebars in a manner that will allow it to function smoothly. It is also recommended that all moving parts in the clutch assembly should be lightly coated with bearing grease and the clutch cable should be oiled with the proper lubricant.
    After shortening the handlebars you will then need to drill a 13/64 hole for the set screw. Drill the hole 1.495 from the bar end. Drilling the bar from the underside is recommended for a cleaner appearance.

    After the handlebars are prepped and ready, insert clutch cable through the hole in the handlebar until the cable comes out at the clutch end. Remove the end cap screw from the outer sleeve. Remove the outer sleeve completely by rotating clockwise. Do not lose the rollers. Due to variations in the rollers install in the same order they are removed. Once the outer sleeve is removed, slide the rollers away from the set screw. Locate the set screw on the inner sleeve. Insert clutch cable end into the slider then tighten the set screw using a small amount of blue loctite (medium strength). Re-assemble the clutch control. Insert the inner sleeve into the handlebar end. Align the set screw holes. Tighten set screw until flush with the handlebar using blue loctite (medium strength).

Description

Internal Clutch Assembly

Ingenious design completely eliminates the
clutch pipe and housing. Converts the end of the handlebar into a single cable clutch. The clutch cable is routed through the bar so all components are hidden from view. For custom motorcycles only.

For 1" bars.

For custom motorcycles only. Requires
cutting the left bar end to install

Installation :

Before installing your internal clutch assembly you will need to cut and remove 3.940 off of the handlebar end on the clutch side. You will then need to drill a hole for the clutch cable to exit the handlebars near the center of the triple trees (most handlebars are already pre-drilled for wiring purposes). Keep in mind that the clutch cable should not get kinked and should exit the handlebars in a manner that will allow it to function smoothly. It is also recommended that all moving parts in the clutch assembly should be lightly coated with bearing grease and the clutch cable should be oiled with the proper lubricant.
After shortening the handlebars you will then need to drill a 13/64 hole for the set screw. Drill the hole 1.495 from the bar end. Drilling the bar from the underside is recommended for a cleaner appearance.

After the handlebars are prepped and ready, insert clutch cable through the hole in the handlebar until the cable comes out at the clutch end. Remove the end cap screw from the outer sleeve. Remove the outer sleeve completely by rotating clockwise. Do not lose the rollers. Due to variations in the rollers install in the same order they are removed. Once the outer sleeve is removed, slide the rollers away from the set screw. Locate the set screw on the inner sleeve. Insert clutch cable end into the slider then tighten the set screw using a small amount of blue loctite (medium strength). Re-assemble the clutch control. Insert the inner sleeve into the handlebar end. Align the set screw holes. Tighten set screw until flush with the handlebar using blue loctite (medium strength).

Manufacturer ID: 482417

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